Something which goes hand in hand with small renewable energy systems is battery storage .If you're using DIY pedal generators as an introduction to renewable energy, it's a good idea to find out how you can get the best out of your storage batteries and avoid damaging them.
There are all sorts of clever batteries available now
such as NiMH and Lithium-ion but the higher tech a battery is, the more
fragile it is and the more complicated its charging procedure. Lead Acid
batteries may be old fashioned, heavy and crude but they're a lot tougher
and easier to understand than any of the more modern ones, as well as being
easier to recycle when they finally pack up.
Most people have come across the ordinary car battery,
often rated as something like 12V 40AH or so. The Amp-Hour figure is the
total capacity of the battery in Amps times Hours - it means you could
get up to one Amp for forty hours out of it running a light, or twenty
Amps for two hours running a sound system through an invertor. It's also
the maximum amount of energy it can store; once you've got 40AH of energy
in, any more will be wasted if you carry on trying to charge it.
As the power is at twelve volts, 40 AH is about 480 Watt-Hours
or about half a unit on your electricity meter. However it's nowhere near
as simple as that. If you actually took all the energy out of a car battery,
it would be damaged, and if you didn't charge it up again immediately it
would never work again!
Car batteries are designed for use in cars where they
very rarely get run down but need to be able to supply enormous current
surges of hundreds of Amps to start the engine. If a car battery is regularly
discharged to less than 80% capacity, it will be damaged and its capacity
will go down. For a renewable energy system using wind or solar power where
the energy will be collected first and then used, a Leisure Battery is
more suitable. They cost a bit more and are sold for use in caravans. Leisure
batteries can stand being taken down to 50% of their capacity, so you still
need one twice as big as your maximum energy demand. The only batteries
which can stand anything like a full discharge are Motive Power batteries
used in things like golf carts and wheelchairs. They are very expensive
(generally £100 or so for 40AH) so it's probably only worth getting
secondhand ones for an entry-level system. A disadvantage of deep cycle
batteries is that their internal leakage is higher than other types so
if you've got a festival type system you will need to remember to
charge them a couple of times while they're stored over the winter. All
types of Lead Acid batteries will last longer if they are kept as close
to fully charged as possible. Cycling them generally produces little improvement
in capacity, unlike a NiCad or NiMH.
One of the nice things about Lead Acids is that it's
dead easy to find out how much charge is left in them. Unlike NiCads which
give out the same voltage for ages and then suddenly drop to nothing, the
open-circuit voltage of a Lead Acid shows the state of charge. The textbooks
say you should disconnect it and wait for the voltage to stabilise but
in practice just measuring the voltage at the terminals is OK as long as
you're not taking loads of current out at the time.
These readings are for ordinary Leisure batteries - the
ones for Motive Power batteries are a bit higher, for instance 13.0V for
full charge.
Charging Lead Acid batteries is quite straightforward.
Feeding current directly into the batteries works quite well for low rates
of charge - for instance a 10W solar panel could be left connected to a
30AH battery through a diode and wouldn't do any damage once the battery
was fully charged. For higher rates of charge the voltage needs to be limited
by a regulator otherwise a fully charged battery will start to dump excess
energy as heat and convert the water in it into hydrogen and oxygen. This
isn't such a great problem with 'wet' batteries you can top up (with distilled
water only! Don't buy it - get it when you defrost a fridge) but isn't
a good idea with sealed ones. For a situation where the battery is continually
charged and discharged a voltage of 14.4V will give you maximum stored
energy, but if the battery is going to be left on charge such as a backup
for an alarm or a permanent installation it's better to aim for about 13.6V.
Regulators
work in different ways. For a wind generator or a combined wind/solar setup
you need a 'shunt' regulator which connects across the current supply and
turns on above a certain voltage, wasting excess energy as heat. Limiting
the voltage will prevent a wind generator from over-revving. Car alternators
work by reducing their own field current so that they actually generate
less power as they approach the regulator voltage which is why they work
well in pedal generators but aren't suitable for wind power. Some solar
regulators are connected in series with the battery and reduce the current
by increasing their resistance, reducing the thermal stress on the panels
but they shouldn't be used with a wind generator.
Although a Lead-Acid battery system generally operates
at low voltage, so there is virtually no shock hazard, even quite small
batteries can give a tremendous current if shorted. The terminals, particularly
the positive should be covered to protect against dropped metal objects.
Any circuit should incorporate a fuse of the right size to protect the
gauge of wire used. The fuse should be as close as possible to the positive
terminal and ideally the cable between the terminal and the fuse should
be double sleeved with tough insulation as it's the only unprotected part
of the circuit.
The main things which can go wrong with batteries are
loss of capacity and leakage. As a battery gets older and does more charge/discharge
cycles, its capacity gradually reduces. There isn't really a quick way
to test capacity. Ideally you need to charge it up fully so that it reads
12.7 Volts or so and then apply a load quite a bit smaller than the capacity
rating, say less than a quarter, monitoring the voltage regularly. When
the voltage drops to 12V, you will have used up 50-60% of the charge and
the time taken will give you an idea of the capacity. For instance if you've
got a secondhand battery rated at 10AH and discharge it at 2 Amps, finding
that it reaches 12V after 2 hours, it's probably nearer 8AH. For Motive
batteries you could discharge them further; also their terminal voltage
often starts higher, say 13.0V for full charge. One reason for losing capacity
can be reduction of effective plate area due to loss of electrolyte so
you should keep it topped up with distilled water.
A battery in good condition should stay charged for months;
if it loses more than half its capacity in a month it's probably on its
last legs. Once it starts to seriously leak charge there's not much you
can do about it. Obviously once a battery actually fails you should take
it to the battery compound of your local recycling facility. Even small
sealed batteries should not be put in general rubbish.